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Activities
in 1998 were characterized to a great extent
by product renewal. Accordingly, major efforts
were made in training and information at reducing lead-times and creating
new and/or common systems.
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The number of employees in the Volvo Group increased
by 6,920 to 79,820 during the year.
Detailed information on Volvo’s employees and payroll
costs, and on benefits to members of the Board of Directors and
senior executives is provided in Notes to consolidated financial
statements, Note 29 and the Eleven-year summary.
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Where
it once took up to six months to retool, changeover
time was reduced to eight weeks when production of the
Volvo S80 in the Torslanda plant was being planned.
To achieve this required well-planned
training for the more than 3,000 assemblers
who are now working on the Volvo
S80, Volvo's most technically advanced car to date.
The work was started about 2.5 years prior to production start
with the
training of approximately 160 assemblers who participated in preproduction
of the Volvo S80. This was done in order to be able to affect product
details and the production process at an early stage, viewed from
an assembly perspective, and also
to obtain detailed knowledge about the product.
The task of each of the
assemblers was
to be an instructor and spread knowledge in his or her area of responsibility
in the plant.
The aim was to give each assembler
leading-edge expertise
for his or her specific
job. This was most apparent in the electrical and electronic sector,
since the electronics in the Volvo S80
are much more advanced than in earlier models.
Training was carried out following a basic analysis of skills, after
which the assemblers'
knowledge was tested.
The Torslanda plant
in Göteborg,
Sweden met its objectives in terms of quality,
quantities and delivery precision. During 1998, 32,800
Volvo S80s were produced,
compared with the introduction of the
Volvo 850 model in 1991
when 7,400 cars
were produced.
With the new platform as a base,
and with the experience gained from this training
program, the need for
test-construction of cars is expected to decrease and the time required
for production retooling is expected to become shorter.
Prior to the
introduction in
1998 of Volvo Trucks' new
heavy truck family Volvo FM, similar training
was carried out during the year.
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Training and integration in connection
with acquisitions |
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On
May 7, 1998, Volvo Construction Equipment acquired Samsung Heavy Industries´
construction equipment division in Changwon,
South Korea, with
1,700 employees.
With the signing, a process of integration in which all employees
participated also started. The aim was that all Samsung employees
would quickly understand and perceive the attitudes, values and cooperation
methods which Volvo represents.
At the
take-over, a number
of activities were initiated for
all employees in the Changwon plant. The first part consisted of information
measures designed to answer employees´ questions about the future
of Changwon unit.
Also included were training courses via internal
TV, an attitude survey, a change of work clothing,
a Volvo Day, a Volvo exhibition, and changes
of signs and color to identify the plant as a Volvo facility.
The phase
that is now under way in Changwon includes establishing
communications methods and channels as well as an information level
that is common to the Volvo Group overall. The key elements
are this
connection in the communication teams
that were formed.
A newsletter was established
and the employees have access to Volvo Global, the Group publication,
as well as to Volvo Intranet and e-mail. The long-term integration
program also includes implementing specific Volvo IT systems and training
employees in their use. Activities are being
followed up continuously in order to adjust
and improve them, with the aim to integrate
Volvo Construction Equipment
Korea with the rest of
the Volvo Group in a natural manner and to rapidly
develop into a fully integrated
unit in Volvo Construction Equipment.
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Profit-related bonuses and 60-year Fund
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As
an important component in creating solidarity,
commitment and a focus on growth in earnings, an agreement on a profit-related
bonus exists between Volvo
and the union organizations
for the year 1998. The profit-related bonus
is based on Volvo's return on shareholders' equity, which must amount
to at least 10%. A profit-related bonus based on a scale of between
10% and 18%, but not more
than SEK 350 M, will be paid on the amount exceeding the return requirement.
The collective
savings program designated the 60-year Fund has been expanded. The
objective is to strengthen the financial position of the employees
when they retire. A full share in the 60-Year Fund is currently the
equivalent of SEK 210 per month deposited in an account in their name.
The profit-related bonus system and the 60-Year Fund cover employees
of AB Volvo and its wholly owned subsidiaries in Sweden.
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Operational development |
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The
Volvo Group's ambition is to establish work forms that increase productivity,
enhance quality and consequently improve competitiveness and profitability.
Increased knowledge, process orientation, less bureaucracy and greater
assumption of responsibility by employees are cornerstones in the
continuous process of change which is necessary for sustainable competitiveness.
Volvo's work with operational
development has yielded favorable results since the start with several
pilot projects in 1996. Accordingly, the number of projects has grown
successively and an increasing number of employees are involved in
the process. Evidence of the intensity of this
work was provided in 1998 when Volvo Trucks won the Swedish Quality
award, with the following motivation:
“Operations are permeated by
a strong and clear vision to create value for the customer. The foundation
is committed leadership, a well-structured strategic planning process
and good communications with customers, suppliers and employees. A
successive breakdown of visions and goals creates involvement, commitment
and pride in the company's successes. In a large global organization,
the company has succeeded with a systematic improvement process that
successfully permeates most of its operations
Volvo Trucks is a fine example of quality development in Sweden.”
All programs, which have been
under way for more than 12 months, have contributed to significant
improvements in the form of increased productivity, higher quality
and shorter lead times. During 1998, several programs were started
in Volvo's plants in Europe and the US.
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